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手板在加工過程中顏色不正的原因！
來源：http://www.faxuemingjia.com作者：山東嘉瑞杰機(jī)械科技有限公司發(fā)布時(shí)間：2019-11-30
塑料手板在數(shù)控加工過程中，有時(shí)會(huì)出現(xiàn)各種各樣的問題，如數(shù)控加工缺陷、色彩平衡、手板裂紋等小問題。今天，我想談一談在CNC的手板加工過程中產(chǎn)生顏色不規(guī)則的因素，以及其他的CNC手板的問題，這些問題將會(huì)在接下來的文章中提到。
In the process of NC machining, there are various problems, such as NC machining defects, color balance, cracks and so on. Today, I'd like to talk about the factors that cause color irregularity in the process of CNC hand board processing, as well as other problems of CNC hand board, which will be mentioned in the next article.
之前生產(chǎn)的手板很正常，但是突然出現(xiàn)手板的顏色，是不能接受的，所以造成CNC手板顏色的因素，可以從以下幾個(gè)原因開始:
The handboards produced before are normal, but the color of the handboards suddenly appears, which is unacceptable. Therefore, the factors that cause the color of CNC handboards can start from the following reasons:
一、模具原因
I. die reason
1. 模具不干凈，灰塵或其他灰塵沉積在材料上，導(dǎo)致材料被污染和變色。
1. The mold is not clean, and dust or other dust is deposited on the material, causing the material to be polluted and discolored.
2. 熱電偶、溫度控制器或加熱系統(tǒng)不平衡導(dǎo)致溫度控制失靈，溫度過高導(dǎo)致塑料或顏料成分發(fā)生化學(xué)變化，分解變色，特別是PVC，對(duì)溫度非常敏感。
2. Imbalance of thermocouple, temperature controller or heating system leads to temperature control failure, high temperature leads to chemical change of plastic or pigment composition, decomposition and discoloration, especially PVC, which is very sensitive to temperature.
3.氣缸內(nèi)有障礙物，容易促進(jìn)塑料降解;氣缸或螺旋槽內(nèi)卡有金屬異物，塑料變色是由于不斷的磨削造成的。
3. There are obstacles in the cylinder, which is easy to promote plastic degradation; there are metal foreign matters stuck in the cylinder or spiral groove, and the plastic discoloration is caused by continuous grinding.
二世。流程的原因
II. Reasons for the process
1.數(shù)控車床螺桿轉(zhuǎn)速過高，螺桿剪切力過大，預(yù)成型背壓過大，塑料熔煉過程和筒體摩擦溫度造成變色。
1. The screw speed of CNC lathe is too high, the screw shear force is too large, the back pressure of preform is too large, and the plastic melting process and the cylinder friction temperature cause discoloration.
2. 鋼瓶和噴嘴的溫度過高，特別是對(duì)溫度敏感的物料。
2. The temperature of cylinder and nozzle is too high, especially for materials sensitive to temperature.
3.注射壓力過高，儲(chǔ)存時(shí)間過長(zhǎng)，停機(jī)時(shí)間過長(zhǎng)。塑料原料會(huì)分解變色。
3. The injection pressure is too high, the storage time is too long, and the shutdown time is too long. Plastic materials will decompose and change color.
三、原材料原因
III. reasons for raw materials
1. 材料被污染，與其他顏色混合或與混合材料混合。
1. The material is contaminated, mixed with other colors or mixed with mixed materials.
2. 原料水分和揮發(fā)性高，應(yīng)按要求烘干。
2. Raw materials with high moisture and volatility shall be dried as required.
3.著色劑和添加劑選擇不當(dāng)，顏料耐高溫分解導(dǎo)致變色，應(yīng)選擇合理的顏料配方進(jìn)行調(diào)整。
3. If the colorant and additive are not properly selected, and the pigment is resistant to high temperature decomposition, resulting in discoloration, a reasonable pigment formula shall be selected for adjustment.
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